Tutorial and Pattern: Tea Towel Hat

 

 

I made a new hat pattern and created this version out of a super cute vintage tea towel with various songbirds on it. Obviously, there is no need to use a tea towel, any old fabric will do, but the pattern does cut out with very little waste from a standard sized tea towel and if you use a medium to heavy weight linen one it has just enough stiffness to make the hat hold it's shape well.

Here's how to make your own:

Cut out the pieces using the pattern embedded at the bottom of this post. Use  a fabric that is a bit lighter weight for the lining. Seam allowance for all seams is the width of the presser foot.

Place the two brim pieces right sides together and sew up the side seams. Place the two crown pieces right sides together and sew up the side seams. Press seams flat and turn. Repeat the process with the lining pieces.

Insert the crown inside the brim as shown in the illustration. Pin and sew together with one continuous seam. Repeat process with lining pieces.

Pin the top of the hat to the crown. Sew together. Repeat with the lining, except leave a 3 inch gap in the seam (be sure to back stitch at beginning and end because you will be turning the whole hat through this opening which will cause the seam to unravel if you don't back stitch). 

Placing the right sides together (lining should be inside out and the hat right side out) fit the hat inside the lining. Pin all the way around the brim. Sew the lining brim to the hat brim with one continuous seam.

Turn the hat right side out through the gap you left in the lining. Stuff the lining inside the hat. Press carefully. If you want, you can top stitch around the brim to give it extra stiffness and to keep the edge neat. I didn't do that, but you may find that the fabric you use needs it.

Tea Towel Hat Pattern